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Capabilities / Equipment

Injection molding equipment and capacity

We run injection molding machines from 90 to 950 tons, a tool room that builds and maintains the molds, and overhead cranes rated to 10 tons for setting them.

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Large white Mitsubishi machines in a row on the Burco floor, machine 43 in front, a yellow bridge crane overhead
Machines

Machines from 90 to 950 tons

19
machines, 90 to 950 tons of clamp force
10
tons, the heaviest mold we set
140 to 6,803
grams of shot size

We run 19 injection molding machines with tonnage from 90 to 950 tons. All of them are Mitsubishi machines, from compact ones to large white clamp units, all under bridge cranes, in a climate-controlled plant.

The machine that runs your part depends on its size, wall thickness and material. The large part guide explains how tonnage and shot size decide where a part can run.

Our machine list

Burco Molding injection molding machines
MachineClamp force (tons)Shot size (grams)Space between tie bars (inches)
No. 239014014.9 x 14.9
No. 2412028316.1 x 16.1
No. 3712028316.1 x 16.1
No. 4015028317.5 x 13.25
No. 3021085022.5 x 22.5
No. 3121085022.5 x 22.5
No. 253201,13325.9 x 25.9
No. 283201,13325.9 x 25.9
No. 263901,13328.7 x 28.7
No. 293901,70028.7 x 28.7
No. 325002,26731.9 x 31.9
No. 335002,26731.9 x 31.9
No. 385002,26731.9 x 31.9
No. 395002,26731.9 x 31.9
No. 346103,11833.9 x 33.9
No. 426102,26733.9 x 33.9
No. 436103,11833.9 x 33.9
No. 359506,80351.2 x 47.2
No. 369506,80351.2 x 47.2

What tonnage and shot size mean

Clamp tonnage is the force that holds the mold shut while plastic is injected. A part with a bigger outline, seen looking straight into the mold, needs more of it. Plastics Technology suggests starting near 3 tons per square inch of that outline, and anywhere from 2 to 10 depending on the material.

Shot size is the most plastic a machine can inject in one cycle, and the part plus its runner has to fit inside it. Our largest shot, 6,803 grams, is about 15 pounds of plastic. Between the two numbers, a part's size and weight decide which machines can run it.

At the machine

Equipment beside the machines

Our machine-side equipment covers color, mold temperature and mold handling. Color is loaded right at the machine, molds are held at temperature by thermolators and chillers, and large molds are set with the overhead cranes.

Hot and cold runner molds and hydraulic core pulls let the same machines run simple parts and parts with side features, such as holes or threads that pull sideways out of the mold. The tool room keeps those molds maintained on site in Noblesville.

  • Maguire auger loaders for color loading at the machine
  • Hot and cold runner molds
  • Thermolators and chillers for mold temperature
  • Hydraulic core pulls
  • Overhead crane system rated to 10 tons
A large white injection molding machine with a yellow guard door, dryer and loader beside it, under the bridge crane
Large machine A large machine with its own dryer and loader, under the overhead crane system that lifts molds up to 10 tons.
Surface grinders and work benches down the length of the tool room, under the bridge crane
Tool room equipment Surface grinders, mills and lathes keep the molds in working order between runs.
Tool room

Tool room equipment

CNC mills, EDM, wire, manual mills, manual lathes, surface grinders, radial drill presses and overhead cranes, with Haas CNC milling centers that run Mastercam programs. The tooling page covers what the tool room does.

Shipping

Docks, trailers and delivery

4
docks: two sunken, two at ground level
3
drop trailer sites
50 miles
delivery on our own truck

We are at 15015 Herriman Blvd. in Noblesville, Indiana. Centrally located in the USA, we offer a convenient location to minimize shipping costs and time. Our own truck delivers within 50 miles of the plant.

The plant has 18,000 square feet of manufacturing space and a 16,000 square foot warehouse, with two silos that hold 65,000 pounds each.

Check whether your part fits

Describe the part and a rough annual quantity on the quote form. Or call 317-773-5699.

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